Heatsink Construction & Design
Heatsink Construction & Design

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Well if there is one thing that is painfully obvious it is the fact that Thermaltake is certainly all about truth in advertising; with names like Big Typhoon and V1 where they take the names directly from their appearance (in the case of the Big Typhoon because its one honkin huge cooler and in the V1’s case because it looks like a large copper V). Upon just hearing the name DuOrb one would suspect that two orbs or circles are involved and you would be correct. In a nutshell, what Thermaltake has done is take two Golden Orbs, stuck a bunch of heatpipes under them and molded them together into one wide yet surprisingly short CPU cooling solution.
To be fair, calling this nothing more than two Golden Orbs crammed together is not fair to the DuOrb; it may look like two Golden Orbs but the fact remains this is a highly sophisticated down-draft cooler. More importantly instead of just a regular copper base that morphs off into two orbs this cooler has a copper base with six heatpipes going through it. This is lightyears more efficient than the Golden Orb’s design and should be able to handle extremely high thermal loads; or at least that is the theory behind it.
This CPU cooling solution is only 8.64cm high and only 10.6cm deep but this guy is 20.2cm wide! In English that is 3.4 inches high by 4.17 inches deep by 7.95 inches wide. Wow, either way it is one short yet fat cooler. To make things even more dwarven in nature this bad boy is weighs in at nearly 600grams (598 to be precise which is nearly 21.1 ounces).

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When one gets over its strange shape and takes a really good look at the underside of the DuOrb a few things tend to stand out. The first of these is the very fact that Thermaltake has taken the time to include 2 aluminum support struts to help support the weight and torque that this cooler must surely create. This is always a good thing to see, as many down draft coolers simply rely on the strength of the heatpipes themselves to support the full weight of both the cooling fins and any fans attached to said fin assembly. For longterm durability you can’t beat the overkill approach and this design is certainly a great example of overkill.

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The next thing that stands out on the unit is something that is not so nice to see. As you may notice in the above pictures the heatpipes themselves show a lot of stress was placed upon them so they would conform to the unique twisting nature of the DuOrb. While it is doubtful these stress bends will reduce their efficiency or the DuOrb’s life expectancy, it would have been a lot more reassuring if Thermaltake had taken the time to finish them better than this.

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While the above are two things that stand out when you take a good look at this CPU cooling solution, the biggest thing that stands out is the fact that it is an aluminum and copper hybrid cooler. What this means is that a lot of heavy (and expensive) copper has been swapped out for lighter-weight aluminum; while this does make it lighter (and cheaper to manufacture) it also reduces the DuOrb’s cooling efficiency. Worse still is the fact that four of the six heatpipes only have aluminum fins covering them, which means that four of the six heatpipes will not be as effective as the other two heatpipes.
This actually wouldn’t be a problem if the fins were large enough to have a sufficiently massive surface area so as to make up for their inefficiency (after all brute force always works…as long as you have a big enough hammer) but the aluminum fins on this cooler are extremely short and are almost decorative in nature. Heck, even this is forgivable as these aluminum fins cover a good portion of those two heatpipes but what is not forgivable is the last two heatpipes we have been ignoring. We have been ignoring them for the simple reason that they are almost totally and completely useless. If you take a close look at the above photo you will see (in each half section) one heatpipe nearly completely covered with largish copper fins, one nearly completely covered by short aluminum fins and the last short heatpipe with a only a little slice of heatpipes covering it. For all intents and purposes this heatpipe has almost no surface area to shed its heat and this means that while the 2 aluminum heatpipes that are nearly completely covered are less effective than the copper ones. Those two stubby heatpipes with their little wedge of small fins are for all intents and purposes there for show only. Thermaltake can proclaim all the want that this is a six heatpipe cooler, but in fact it is really only a poorly designed four.
So in a nutshell, Thermaltake has allowed form to take precedence over function. What was Thermaltake thinking? It is one thing to make the DuOrb pretty looking (and it really is a striking cooler) but when the good looks interfere with its main goal of cooling our expensive CPU….well lets just say that is a Bad Thing and leave this topic with just one thought. We may be going out on a limb here when we say that if they had sacrificed a little bit of its amazing low profile abilities to make it a more efficient unit, alot of people would have bought into Thermaltake's idea of the DuOrb.
On the positive side the DuOrb is a very durable and sturdy feeling cooler. Due to those aluminum struts we talked about earlier, this unit has almost no downwards flex and feels very solid in ones hands. The copper fins themselves are highly malleable so while yes they do bend easily out of shape, they just as easily bend back.

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Also on the positive side is the fact that the base of this unit is almost perfectly done. Not only are the heatpipes soldered into place to help increase heat transfer but the bottom of the DuOrb has been polished to an almost mirror-like brightness. While you can see some minor polishing marks this level of quality is certainly above average and is always nice to see.
Overall you can tell a lot of time and effort went into the look and feel of the DuOrb. Hopefully, time and testing will prove us wrong on its curtailed abilities to handle high thermal loads.